By Angela White
Ask any true Seattleite what their favorite beef jerky is, and nine times out of ten they’ll answer “Oh, Boy! Oberto” with a smile on their face. The iconic brand is to jerky what Starbucks is to coffee. Constantino Oberto founded his company in 1918 after he arrived in America with a few dollars in his pocket and family recipes from his home country of Italy.
The Oberto Smokehouse project was set to expand the company’s existing 13,000-square-foot warehouse conversion to include processing and smokehouse additions to meet growing consumer demand. Because Oberto is reverting to its original smoking methods, the project required duct exhaust. The project team included Holmberg Mechanical as the sheet metal contractor.
The job was straightforward and involved fabricating and installing stainless steel ductwork at the new smokehouse using the owner-supplied equipment. Over 250 feet of stainless steel 4” and 24” duct was installed. Custom dampers and gaskets were created in Texas, while everything else was locally made in Washington. Keeping materials local was important to the owner and the project team.
“This project had a different sense of heart than others,” said Jeff White, Holmberg Mechanical’s CEO/President. “It felt special to our team because we were helping build the next chapter for Oberto. As a Seattle resident for nearly my entire life, I remember visiting the old shop that was on Rainier Avenue. It was always a treat.”
This project came with a unique set of challenges to navigate, including designing the duct system to match an integrated wash-down system and drainage needs. It also required designing the system to be watertight so the ductwork can be cleaned. To elaborate, the owner wanted the system to meet the needs of the high temperature exhaust and smoke supply, but also to be completely watertight to incorporate the integrated wash-down system. The most challenging component of this was to make each section of the rooftop duct removable.
In a system that is air-tight, watertight, and able to be removed—potentially every month for cleaning—the use of caulk or mastic was out of the question. After rounds of requests for information, testing different connection types, bolting applications, gaskets, and flange clamping methods, the Holmberg team managed to source a hybrid high-temperature flange gasket that has run the course and met the project needs.
“Oberto was a great project and a unique opportunity for Holmberg to put our mark on a multi-generational staple to the Pacific Northwest,” said Holmberg’s Sheet Metal Superintendent, Chris Ebbert. “It gave us a chance to work with the owner and general contractor to come up with a plan of attack on Oberto’s new smoke generating/exhaust system. We were challenged to meet the system requirements and also the owner’s service and maintenance needs.”
One exceptional perk of the job? “Coming home smelling like smoked brown sugar and beef jerky,” said Jill Hughart, project manager. “Our fur babies loved seeing us come home.”
The team comprised Hughart and Josh Donahue, sheet metal foreman. Hughart has been an asset to the Holmberg special projects group since joining the company over a year ago. She gets involved with all of her projects and continues to grow her knowledge base with mechanical systems. Previous to Holmberg, Hughart worked as a project manager on the general contractor side and now provides the company unique insight as a mechanical sub-contractor project manager. Hughart is always focused on her jobs and on building and maintaining relationships with Holmber Mechanical’s clients and crews.
Josh Donahue came to Holmberg just under five years ago as an experienced sheet metal foreman. Josh has served as sheet metal foreman for Holmberg’s large-scale capital projects and had success in his current role in the special projects group. He really enjoys the special projects because of each project’s unique nature and the constant balance of overseeing multiple projects at once. Josh has been a member of Local 66 for 15 years and has been an asset to Holmberg’s sheet metal division ever since joining the company.
Holmberg Mechanical was honored to be part of the expansion of this locally loved brand. It is rewarding to help a long-standing company take its vision to the next level and appreciate how sheet metal work plays a role in creating that reality. When businesses like this choose to upgrade their systems, they are providing safer products for everyone to enjoy.
“My favorite part of the project was helping a local company build their smokehouses to be able to make products for everyone,” said Anthony Miller, account executive for Holmberg Mechanical. ▪
Angela White is the Marketing and Public Relations Manager for Holmberg Mechanical, a 73-year-old, full-service, design-build contractor located in Bellevue, WA. Holmberg Mechanical engineers and constructs large-scale commercial projects, such as high-rise, transportation, hospitals, hotels, and more. The company has made the Puget Sound Business Journal’s “Best Places to Work” list four times, as well as Inc. Magazine’s “5,000 Fastest Growing Companies in America” list two years running. Learn more at holmbergco.com.
